Process
Our Process: From Raw Material to Shipping
1. Raw Material
Once dried, the coir pith is fed into compression machines. We produce briquettes (325 gms, 375 gms, 500 gms, 650 gms), 5kg blocks, and compact grow slabs, ensuring maximum efficiency for growers.
2. Crushing
Our advanced Coir Beater machine processes raw coconut husks, breaking them down to extract high-quality coir fiber using a specialized beating mechanism.
3. Washing & Extra Washing
In our washing bunkers, we reduce the natural salt content of the coir pith. Our unique sprinkling system ensures extensive washing over several weeks to meet precise EC and pH values as per RHP standards.
4. Drying
The washed coir pith is sun-dried naturally in expansive cement yards. To eliminate weeds and harmful pathogens, it is further processed through our advanced drying machines.
5. Compressing
We source premium raw materials from traditional coconut tree cultivators in our locality. Each batch undergoes rigorous quality checks, ensuring only the finest materials enter our warehouse.
6. Quality Check
Every compressed block is thoroughly inspected by our quality control team to ensure they are free from impurities like weeds, stones, sand, and pathogens.
7. Palletising
The compressed blocks are packed into UV-protected bags and arranged on disinfected wooden pallets. This ensures hygiene during storage and transport.
8. Logistics & Shipping
Packaged products are loaded into 40-foot high-cube containers or dry vans and transported via road and sea to growers worldwide.